Electronics & Appliances — Pre-Shipment Inspection Report Template
The full checkpoint checklist for a pre-shipment inspection of electronics and small appliances — function and safety tests, power and plug, labelling and packaging — structured to ANSI/ASQ Z1.4 (ISO 2859-1) sampling, with AQL defect classification built in. Read the full checklist below, or download the editable Word version to use on your next shipment.
Get the editable template
The full report as a fillable Word document — sections, checkpoints, sampling tables and defect log ready to use. Free.
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What this template covers
Every electronics & appliances PSI report is graded across nine result criteria. The inspector records a result and note for each, and the overall lot is judged Pass / Pending / Fail against the AQL.
Sampling & AQL
The template samples to ANSI/ASQ Z1.4 (ISO 2859-1), with separate sample sizes for visual & workmanship, functional tests and special checks. Defects are recorded against the accept/reject numbers for your chosen AQL and inspection level. Need the numbers? Use the free AQL Sample Size Calculator.
Critical
May harm the user or breach mandatory regulations. Accept number is 0 — a single critical defect fails the lot.
Major
Reduces usability or salability; likely to cause customer returns. Judged against the major AQL (commonly 2.5).
Minor
A deviation unlikely to reduce usability or salability. Judged against the minor AQL (commonly 4.0).
The full inspection checklist
Every checkpoint the report walks through, in order. Each is scored at your chosen inspection level and recorded with photo evidence. Not every checkpoint applies to every product — delete any that don't fit yours when you edit the template.
Package & Packaging
Packing method and conditions / Retail package artworks / Correct content within the package / Quantity of items & accessories within the package / Presence of correct version of printed literature within the package
Conform with client specifications / Shipping marks / labels and their position
All the barcodes need to be clean / Barcode type as requested / Positions as per client requirements
Check the individual packaging (poly bag / wrap / box) protects the product from scratches, marks and transit damage.
Verify carton board strength (burst/edge crush) suitable for part weight, proper taping/sealing pattern
Style / Construction
Same style/materials with approved sample.
Same style/materials with technical file of the client.
Confirm materials match the approved specification / sample (visual and hand check; supplier CoA or certificate where applicable).
Check part construction, fitment features, mounting points match approved engineering drawing/CAD
Logo, Labelling & Markings
Logo quality, colors, dimensions, positioning, and alignment must conform with client specifications.
Correct content within the label & marking.
All the barcodes need to be clean. / Barcode type as requested. / Positions as per client requirements.
Verify part number/OEM code laser-etched or molded correctly, legible and matches drawing
Confirm the safety/warning labels required for the product and destination market are present, correct and legible.
Accessories
Accessories (if any) / Instruction Literature (if any)
Verify bolts, clips, gaskets, seals, and brackets included per BOM, correct quantity and type
Confirm instruction sheet/manual included, correct language and matches part revision
Check fitting and compatibility with all supplied accessories according to the instruction manual or intended use.
Functional & Performance
Weight shall match the product specification / approved sample. / Unless otherwise specified, tolerance ±5 %.
One column of export carton will be piled up to a height of 2.5m or as intended to be palletized for four hours. After the test, the bottom carton must show no compression that would affect the carton's shape and no damage to the product inside.
Height and drop sequence according to ISTA 1A procedure. Freefall on hard floor on one corner, three (3) edges, six (6) faces from ..... cm.
Operate each function as intended for use / The product needs to function in compliance with the information provided.
Operate functional and adjustable parts (if applicable), 20 times. Functions shall respond properly; no damages or blocked function shall occur.
Apply 3M-type tape over the printing/screening and pull off at a 45° angle. / Markings must remain clearly legible; adhesive labels must not work loose or curl at the edges.
All the barcodes need to be clean and readable with a barcode reader and the reading must correspond to client's information and printed numbers / characters. / Barcode type as requested. / Positions as per client requirements
Subject sample to thermal cycling per spec to verify no cracking, warping, or performance degradation
Mains-powered products only: apply the rated dielectric withstand voltage between live parts and accessible metal parts per the rating plate (IEC/UL). / No breakdown or flashover allowed.
Verify protective earth continuity from the plug earth pin to accessible metal parts (≤ 0.1 Ω at the rated test current). Class I products only.
Measure input voltage, power and current at rated load; compare against the rating label tolerance.
Disassemble one unit: check wiring, connectors, soldering, spacing and component integrity; no foreign material inside. / For earthed products, the earthing wire must be the last to tear free.
Apply the standard pull force to the cord anchorage. / No displacement, damage or strain on internal terminations allowed.
Other (Client) Specifications / Requirements
Workmanship
Product physical conditions, appearance & cleanliness
Inspect for burrs, flash, sharp edges, scratches, dents, or discoloration on visible/functional surfaces
Inspection conditions & site observations
A complete report also records the conditions under which the inspection was carried out — because a clean checklist means little if the sampling wasn't trustworthy:
How to use this template
Set your AQL and inspection level, then fill the report as you inspect. The defect log tallies critical / major / minor against the accept/reject numbers so the Pass / Pending / Fail decision is objective. Attach photos to each section.
Download the editable template
The full report as a fillable Word document — sections, checkpoints, sampling tables and defect log ready to use. Free.
Word (.docx) · Free · No watermark
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